OEM juki cf56mm feeder smt feeder for pick and place machine
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OEM electronic feeder for JUKI KE700 KE2000 FX JX KE3000 series pick and place machine
juki cf56mm feeder parameters
Applicable models: KE700 series KE2000 series FX series JX series KE3000 series
Alternative Feeder: CTF ATF FTF CTFR FTFR Feeder
Main material: high strength aluminum alloy
Positioning method: three-pin positioning connecting rod locking
Electrical interface: single-pin contact interface
Voltage: DC24V
Current: 0.5A | 2.5A MAX.
Communication method: intermittent infrared switch
Drive mode: electric drive
Feeding speed: 68ms/pcs 4mm pitch
Feeding accuracy: X axis ±0.05mm, Y axis ±0.05mm
Feeding speed: 80000CPH
Lamination recycling: rear storage bin or inclined-pull coiling mechanism
Applicable package: 8/12/16/24/32/44/56MM standard SMT package
Applicable materials: all materials that can be packaged in standard SMT
Refueling method: the splicing belt is not stopped for refueling
Working temperature: temperature -20~65℃
Working humidity: humidity 20~90%RH, no condensation
Storage temperature: temperature -40~85℃
Storage humidity: humidity 10~95%
Drop crash test: 0.5kg/cm2 of the body, no abnormality
Aging Test: 1000 hours of continuous work without abnormality
Running record: complete and consistent
Service life:>=20K hrs.MIL-HDBK-217F(25℃)
juki cf56mm feeder Remarks:
Pitch Display:Indicates the feeding distance
Pitch Change:Click Toggle Spacing.
Y Dirction Tuning:In fine-tuning mode, the keys advance slowly.
Direction Setup:Press and hold for 3 seconds and the indicator turns yellow to enter the fine-tuning mode. Click Save Current Position when fine-tuning is complete between.
Working Indicator:Green light indicates normal operation; yellow light indicates setting status; red light indicates error message.
Forward Key:Click the forward button, the material belt will advance one step, long press to advance continuously.
Reset Key:When the FEEDER light is red, click to restore to normal state.
Reverset Key:Click the back button, the material strip will go back one step, long press to go back continuously.
Take Rell Key:Press and hold the tape motor to work, and press the tape button to automatically retract into the lamination feed bin when feeding.
The stepper motor replaces the cylinder drive of the traditional feeder, and the precision copper gear replaces the mechanical link drive. By taking the electrical contact pin and connecting the 24V safety power supply, the shielding sensor converts the mechanical signal of the placement machine into an electrical signal and controls the feeder to work.
Upgrade advantage: Wide range of electronic material models. 8mm is compatible with two packaging methods of paper tape, and 1mm/2mm/4mm steps can be switched with one button. One AREED 8mm electric feeder can be used instead of the original three 8mm feeders; one AREED12mm can be used instead of 12mm and 16mm feeders.
Precision advantage: The drive motor runs with a smaller amplitude than the cylinder, which reduces the material deviation caused by vibration. High-precision feeding gears are matched with high-precision motors to ensure accurate feeding every time. The self-developed FEEDER calibrator can capture the X/Y coordinate value of each feeding, and calculate the CA\CP and CPK values to judge the consistency of the feeding accuracy of each FEEDER.
Speed advantage: feeding speed: Omron grating sensor quickly senses machine signal, self-developed control board software algorithm is more scientific and reasonable, stepper motor is equipped with acceleration gear, FEEDER feeding speed exceeds the pick-up limit of placement machine.
Line change speed: stripping tape directly above, with self-contained film storage room; batch line change does not need to disassemble the feeder, automatic warehouse opening reminder when material is full, truly realizes the function of non-stop material change, and the line change efficiency can be increased by more than three times.
Compatibility advantage: Applicable to all JUKI machinery FEEDER platform machines on the market. It is convenient to install conductive brackets, without changing or destroying the original lines, which is simple, safe and effective. After the change, it does not interfere with the original mechanical feeder position, and can be used alternately at the same time.
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Feeding method
repare Feeder Loading Station,turn on power suppy,mount feeder and ensure power is on,press pitch key to choose right pitch.
Mount component tape onto holder,pass tape through component feeding guide.
Open Tape Guide,peel off cover layer tape and ensure carrier sits onto pin in sprocket.secure safety lock.
Pass the cover layer tape over pulley and between take up gear tooth.Ensure tape is securely latch onto gear,close cover.
